Advanced Copper Melting Furnace with Intelligent Control & Enhanced Safety
Our copper melting furnace is engineered for maximum efficiency, reliability, and ease of operation. Designed with state-of-the-art medium frequency series power supply and optimized melting technology, it ensures fast melting speeds, low energy consumption, and superior performance for copper and copper-alloy applications.
Key Features:
1. Series Power Supply
Delivers full power output throughout the entire melting cycle
Power factor remains above 0.95, with minimal harmonic distortion
Features soft-start and advanced protection circuits for 100% starting success and component safety
2. High-Efficiency Inductor
Made from high-purity oxygen-free copper tube, coated with imported 3M insulation paint
Computer-optimized design ensures excellent electromagnetic coupling and uniform temperature distribution
Upper and lower stainless steel water-cooling rings and magnetic shorting rings reduce heat loss and extend lining life
3. Advanced Magnetic Yoke Technology
Curved yoke design tailored to the inductor diameter for better support and higher efficiency
High magnetic coverage significantly reduces flux leakage and improves thermal stability
4. Smart Melting Management System
Integrated PLC and HMI enable fully automated operation, including auto baking, 9-stage programming, and cold start capability
Real-time monitoring, fault diagnosis, and data logging enhance operational control and ease of maintenance
5. Furnace Leakage Protection System
Multi-level safety monitoring to detect lining wear and prevent molten metal breakthrough
Early warning and automatic shutdown protect both equipment and operators
6. Robust Furnace Structure
Open steel frame with heavy-duty supports ensures strength and safety
Hydraulic tilting system with throttle valves enables smooth and precise pouring
Benefits:
Faster melting with lower power consumption per ton
Longer service life of inductors and lining
Safe and automated operation with full process control
Ideal for foundries and plants requiring high-purity copper melting
