Advanced Medium Frequency Coreless Melting Furnace for Iron
Our medium frequency coreless melting furnace is engineered for exceptional efficiency, reliability, and control in iron melting applications. It represents the pinnacle of induction technology, integrating key innovations for superior performance.
Series Resonance Power Supply: At its heart is our high-efficiency series power supply. It maintains a power factor above 0.95 and delivers full power throughout the entire melting cycle, from cold start to tap-out, ensuring the fastest melting speeds and the lowest kWh per ton consumption. Its minimal harmonic distortion protects your plant's electrical network.
Optimized Induction Coil & Magnetic Yoke: The furnace features an induction coil meticulously wound from high-purity, oxygen-free copper tube and optimized via specialized software for perfect electromagnetic coupling. It is complemented by a uniquely engineered magnetic yoke. These yokes are arc-shaped for a precise fit, providing robust mechanical support and high magnetic coverage. This design drastically reduces magnetic leakage, boosting overall efficiency and ensuring uniform heating of the molten iron.
Intelligent Melting Management: Operation is simplified through our automated melting management system. The integrated PLC and HMI interface enable seamless cold furnace starting, automated baking cycles, and flexible 9-stage programming. The system provides real-time operational data, comprehensive fault diagnosis, and event logging for effortless process control and optimization.
Comprehensive Safety & Leakage Protection: Safety is paramount. The system is safeguarded by a multi-layered protection circuit. Along with advanced over-current and phase-loss protection, it features a sophisticated leakage furnace alarm system. This system continuously monitors the integrity of the refractory lining, providing an immediate safety shutdown in the unlikely event of a lining breach to prevent catastrophic damage and ensure operator safety.
Ideal for foundries and metal recycling, our furnace guarantees uniform melt composition, reduced oxidation losses, and unparalleled operational uptime.
